Language:EspañolEnglish
You are here:  Desktop Robotics // Robot Products // Control Systems // Alpha Control
Alpha Series Control System
Alpha Series Control System
(Click to Enlarge)

Alpha Series Cartesian Control System

Alpha series is the new AEB Robotics Cartesian motion control system. It is possible to make both linear and circular interpolations in the 3D work space.

The 3D handling sequences supported are both the point-to-point and continuous path types, where the speed profiles and trajectories can be set in combination with delays, expected input signals and output activations.

The programming software, entirely developed by AEB Robotics, represents an important evolution compared to similar systems on the market. The work profiles can be created on a PC starting directly from the CAD drawings of the part to be machined. Adjustments can be made using an extremely intuitive 3D graphic editor or, after the program has been transferred onto the central unit of the system, directly on board the machine via PC or dedicated control panel. The final handling sequences generated in this way can now be saved on the central unit of the workstation, up to 255 combinations at the most, and be called up by the operator without further interventions being necessary. In the case it is necessary to use more than 255 programs, it is sufficient to transfer the new work profiles from the PC to the workstation. All data on the workstation will be automatically and safely filed on the PC for subsequent necessities.

The work profiles contain not only information about positioning and speed, but also the status of the inputs and outputs to which the tools are connected. This is why it is possible to use the same software, for example to modify and program the dispensing parameters of the profile point by point. In this way the production processes can move toward the goal of maximum repeatability with extreme simplicity. Total software and firmware updatability via web.

Technical Specifications  
Axis Movement System Full 3 screw ball axis system
Operating Axes X-axis 520 mm, Y-axis 520 mm, Z-axis 150 mm
Repeatability ±0.02 mm
Minimum Resolution 6 µm
Transportable Load 5 Kg
PTP Speed 1-600 mm/sec X, Y, 1-2500 degrees/sec R
Interpolation 3D linear and circular on X, Y, Z, Circular Point on wrist
Available I/O 16 inputs - 16 outputs
Programming - Remote mode (self-learning) through PC software, joystick and/or PDA
- Profiles importable from dxf files
- Manual mode
Geometric Movements Points, lines, areas, arcs, circle, conditional and relative lines
On-Board Memory 100,000 points; 255 programs
Power Supply 110/230Vac ±10% - 50/60Hz - 400VA
Dimensions (WxLxH) 1020 mm – 993 mm – 1200 mm
Weight 70 kg

Control Panel - Alpha Cartesian Control System

Description:

Control panel for diagnosing and operating ALPHA systems.

Real time display of the status of the robot and of the possible operations to be carried out.

Rear-lit LCD and 6 buttons for displaying and managing the menus.

Languages selectable: Italian, English, German. 

List of menus: 

  • Select program
  • ROBOT menu (display and management of the robot’s status)
  • Inputs/Outputs (display and manual control of the status of the outputs)
  • Diagnosis (display of feasible diagnostic errors with short description)
  • Display adjustment (contrast and brightness)

Easy serial connection (RS232) to ALPHA CU4 central unit.

Cavo di connessione di 2m, per permettere il fissaggio in una posizione ideale per l’operatore.

2m connection cable for fixing the product in the ideal position.

Updatable languages and firmware

Download Control Unit - Alpha Cartesian Control System Technical Manual

 

Select for Quote
Include Wrist Kit in Quote

CU4 Central Unit - Alpha Cartesian Control System

Description:

Motion control device for Cartesian axis systems.

Linear and circular 3D interpolation management with point to point and continuous path motion maneuvers.

Possibility of installing the device in a CAN field bus (CAN Open protocol, CiA DSP402 standard), serial RS232.

Programming using proprietary software with user friendly graphic interface for creating complex sequences of 3D motion maneuvers.

Speed profiles and trajectories can be set in combination with delays, expected input signals and output enable signals.

High configuration versatility of the connected system.

Saving of all work programs in the internal Flash memory.

Step/Direction motion control mode.

Library of standard works included (points, lines, areas, arcs, circles, etc.).

Opto-insulated motor control stages.

RS232 serial port.

USB port for configuring and programming the system via software.

Diagnostic functions of the entire system in the case of connection to the ALPHA series cards.

Download CU4 Central Unit - Alpha Cartesian Control System Technical Manual

 

Select for Quote
Include CU4 Central Unit in Quote

SD005 Stepper Driver - Alpha Cartesian Control System

Description:

Driver unit for bipolar stepper motors.

Microstepping control.

Optoisolated, two-way and independent control inputs and outputs.

Easy connection to ALPHA CU4 control unit.

Possibility to connect directly to a PLC.

Functional parameter programming (microstepping, motor phase current, etc.) via PC programming software.

Phase current adjustment.

Position control by means of incremental encoder (programmable position tolerance).

Electronic protection against over temperature, over current and overvoltage/low voltage.

Automatic energy absorption during motor braking.

Possible control of external electromagnetic brake.

Possibility to divert the signals coming from Home/Limit Switch position sensors towards the ALPHA CU4.

Self-diagnosis functions.

Updatable firmware.

Download Stepper Driver SD05 - Alpha Cartesian Control System Technical Manual

 

Select for Quote
Include Stepper Driver in Quote

IO-16/16 Digital I/O Unit - Alpha Cartesian Control System

Description:

Digital input/output card to connect to the ALPHA CU4 control card

16 optoisolated general purpose inputs for connecting sensors, external buttons, PLC, etc.

16 general purpose outputs for connecting tools, indicators, etc. (optoisolated digital outputs / relay outputs)

11 digital, optoisolated control inputs, broken down as follows:

  • 8 PROG. SEL. Inputs (program selection)
  • 1 STROBE input (program execution consent)
  • 1 EMERGENCY input (immediate interruption of operations in progress)
  • 1 ALARM RESET (error deletion) input


Type of digital optoisolated inputs and outputs (NPN or PNP) hardware selectable

Possibility to control the motion system using the control inputs


Connection of the barrier guard

Serial connector for contemplating future uses (vision systems)

Updatable firmware

Download IO-16/16 Digital I/O Unit - Alpha Cartesian Control System Technical Manual

 

Select for Quote
Include Digital Input\Output Unit in Quote