Atmospheric Plasma Function

With PlasmaBeam, the system operates without a chamber. Instead, the plasma is being generated within a nozzle (the plasma applicator) and expelled by a jet of compressed air. As a result, the procedure is limited to small in-line applications.

While the plasma cleans and activates the surface, the jet provides an additional cleaning effect by blowing away loose particles. Atmospheric plasma systems allow for a truly continuous plasma process. The plasma applicator is connected to the supply unit with a flexible line, which allows for easy integration into existing robotic controlled manufacturing lines.

Atmospheric Plasma Applications

Since the width covered by the PlasmaBeam is limited, it is optimized for all processes in which small to medium areas have to be treated. The plasma activator prepares surfaces prior to procedures such as

Atmospheric plasma surfaces generally show improved adhesion:

  • Removal of oxide layers on metals prior to welding and soldering leads to joints with improved stability and better corrosion resistance.
  • With polymers such as PTFE and PVC, gluing and bonding becomes possible without the need for a chemical primer.

Compared to chemical priming procedures, atmospheric plasma, or Plasma Beam, is occupationally safe and produces no toxic wastes or emissions. Thus it is not only environmentally friendly, but is easy on your budget, too.

  • Gluing
  • Bonding
  • Printing
  • Soldering
  • Welding
  • Laminating

Basic Configuration

  • The outer body varies depending on the components / options
  • Power supply: 230 V AC / 6 A / 50 - 60 Hz

Plasma Applicator

  • Max. Ø 1.2 in., L 10.6 in. 
  • Weight: approx. 1.3 lbs 
  • Cable length: 118 in. 
  • (Customized lengths available upon request) 
  • Width of treatment area: up to max. 0.5 in.

Generator:

  • Frequency: 20 kHz
  • Power: approx. 300 W

Connections:

  • Process gas and cooling gas: 
  • Dry, oil-free compressed air 
  • Input pressure: 5 - 8 bar 
  • Gas flow: approx. 1000 liters/hour 
  • Power supply: 230 V AC / 6 A / 50 - 60 Hz

Operating Modes:

  • Manual operation:
    • "Plasma ON" and "Plasma OFF" buttons on the front panel of the supply unit
  • Semiautomatic:
    • Remote control through SUB-D 25-pins connector on the rear panel of the supply unit

Options

  • Customized cable length with additional transformer box 
  • Spare parts sets 
  • Higher power of generator 
  • Compressed air filter 
  • 19" rack mount cabinet (only PlasmaBeam) 
  • Jet temperature measurement (only PlasmaBeam PC) 
  • Test inks 
  • Plasma polymerization equipment 
  • Maintenance contracts 
  • 3 axis robot with protective casing 
  • Customized automation 
  • Foot pedal
  • Other options available upon request

The PlasmaBeam is suitable for installation with robots and can easily be introduced into existing automated manufacturing lines.

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Plasma Services

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